We help you before steel is cut — and after SOP

Fewer late surprises on your mold program

DFM and Moldflow before steel — then export tooling and molding with clear ownership through SOP. Serving buyers in the USA, Mexico, Morocco, Europe, and Asia: one accountable partner for tooling, molding, and on-site support when your plant needs it.

Singapore HQ · Suzhou tooling plant · Europe support · Americas & Morocco coverage · Shanghai = Quality / IATF·ISO entity only

How programs run

Clear ownership from RFQ through after-sales

You always know the stage and who owns the next action — so launch risk stays visible, not buried in hand-offs.

  1. RFQDrawing / 3D in · quote owner
  2. Pre-engDFM & Moldflow before steel
  3. T0First samples · tryout owner
  4. FAIDimensional release
  5. SOPProduction handoff
  6. After-salesSpares & on-site · stay with you
Pre-engineering before kickoff

Win time and cost before kickoff

Material, DFM, and Moldflow up front — steel is cut only after review, so you spend less time in late correction cycles.

Before project kickoff we help you catch gate, ejector, warpage, material, and tooling-concept risk early — so your program wins time and cost before the first tryout.

What we review before project kickoff

  • DFM with risk callouts — gate locations, ejector strategy, and warpage / sink risk before tool design freezes.
  • Moldflow before steel cut — filling, cooling, and warp studies as part of the pre-kickoff offer, not only mid-project firefighting.
  • Material & process window — guidance for high-temp, filled, and 2K / overmold programs (PEEK–LCP class and engineering grades).
  • Early tooling concept — cavities, hot vs cold runner, and cooling layout so cost and lead time are visible up front.
  • Tied to the program timeline — Pre-eng sits right after RFQ in RFQ → Pre-eng → T0 → FAI → SOP → after-sales.

Engineering proof (thematic)

Moldflow / gate studies and precision molded parts illustrate how early analysis informs tooling — visuals are thematic, not a same-part before/after.

Gate-design roundness engineering result chart
Gate / roundness study
Precision molded sector gear
Precision molded gear (thematic)
Why buyers work with us

One accountable partner — Singapore ownership, China capacity

English-first commercial ownership from Singapore, manufacturing capacity in China, Europe technical support when programs need it — so you always know who owns the next step.

We stay with you after SOP for tooling tweaks, spares, and process support, wherever your plants are.

Gate-design roundness engineering result chart
Engineering proof — gate / roundness study
Precision molded sector gear
Precision molded sector gear (thematic)

Help before steel is cut

Pre-kickoff DFM, Moldflow, material selection, and APQP Q-gates — fewer late surprises. Visuals are thematic engineering proof, not a same-part before/after.

Röders 5-axis CNC on the shop floor

Production you can audit

Röders 5-axis, GF+ EDM, Fanuc & Demag molding; Zeiss & Hexagon CMM with MSA/SPC — process evidence, not slogans.

Makino EDGE2 EDM on the shop floor

Support your plants worldwide

We sell and support programs in the USA, Mexico, and Morocco — commercial ownership from Singapore HQ, with Europe support via Germany. Export molds with clear ownership from RFQ through SOP. Shanghai = IATF/ISO quality entity only (see Quality) — not a Locations plant. Coverage = sales & after-sales markets, not brick-and-mortar offices.

Core capabilities

Precision where your drawing is tightest

GearsPlanetary, worm, spur, bevel
2K / EPSWorm gears & overmold
High-tempPEEK to LCP process window
Export moldsPrototype + production tools

Full capabilities overview →

Quality systems

IATF 16949 & ISO 9001 — so you can audit process, not slogans

Process control you can audit — PPAP-ready documentation language, MSA/SPC metrology, and traceability on critical characteristics so purchasing and quality can sleep at night.

Automotive-grade process discipline for plastic injection moulded worms and precision mould manufacture. Shanghai Songjiang is the certified quality entity (see Quality) — not a Locations plant card.

  • IATF 16949:2016 — NQA / IATF certificates
  • ISO 9001:2015 — TQCSI
  • Zeiss DuraMax + Hexagon CMM · MSA/SPC

IATF PDF · ISO PDF

Quality & certifications

Zeiss CMM inspection
After-sales & on-site support

Support when your line needs it — not only at SOP

Process help, spares, and tooling tweaks — on-site after-sales coordinated from Singapore HQ when your plant needs it.

We stay reachable after launch: tryout, process support, inserts, and corrections with clear ownership — Singapore commercial, Suzhou tooling plant, Europe/Germany technical support.

On-site tryout & process

After-sales on-site support when your plant needs process help — mold tryout and process support at the customer site or at our ES Asia plant.

Spares, inserts & corrections

Spare parts, insert changes, grooming, and correction loops with named ownership so tooling stays production-ready after SOP.

Remote + local coverage

Remote troubleshooting after T0/T1, plus on-site when needed. Markets include USA, Mexico, Morocco, Europe, and Asia — coordinated from Singapore HQ with Suzhou plant and Europe/Germany support (not local offices in every city).

Locations & support nodes →

Example program structure DRAFT

How a typical program is framed

Honest placeholders only — example program structure, not real customer cases. Draft pending Derek program OK before any names, logos, or metrics.

Program A · example structure · pending Derek OK

Precision plastic gear / motion drive

Export tooling and molding support for a quiet-drive / gear train application — DFM through SOP with metrology support. No customer name, logo, part number, or performance metrics.

Capability themes: precision gears · ISO 1328 context · APQP Q-gates

Program B · example structure · pending Derek OK

High-temp / multi-material polymer part

Engineering-polymer program with insert or multi-material considerations — material window, tooling, and PPAP-ready documentation language. No customer name, logo, or invented numbers.

Capability themes: high-temp resins · insert / overmold · PPAP-ready handoff

Ready for a pre-engineering review?

Americas and Morocco RFQs welcome — same FormSubmit path as every other market. Send RFQs to derek.eng@es-asiatech.com. We typically reply within 1–2 business days. NDA available on request.

Get a quote